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Old 12-11-2012, 06:31 PM   #21
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

cut some 4x8 sheets of 20 gage sheet metal to fit. Left me with small gape to fill tho with a custom fit piece.
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Old 12-11-2012, 06:32 PM   #22
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

close up of the gap
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Old 12-11-2012, 06:33 PM   #23
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

getting it done
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Old 12-11-2012, 06:35 PM   #24
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

levi prepping for the next piece
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Old 12-11-2012, 06:36 PM   #25
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

a good days work!
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Old 12-11-2012, 06:37 PM   #26
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

almost there
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Old 12-11-2012, 06:38 PM   #27
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

Looking good....made sure to make use of the emergancy exit windows!
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Old 12-11-2012, 06:39 PM   #28
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

working on the other side
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Old 12-11-2012, 06:40 PM   #29
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

YAY...all done!
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Old 12-11-2012, 06:41 PM   #30
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

Action shot of the window cover up before it was done
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Old 12-11-2012, 06:42 PM   #31
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

Bus nut
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Old 12-11-2012, 06:43 PM   #32
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

Conected 2x4 to the frame with lag bolts
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Old 12-11-2012, 06:45 PM   #33
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

covered initial insulation and 2x4's with space bubble insulation
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Old 12-11-2012, 06:46 PM   #34
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

built 2x4 frame for the floor with insulation inside frame.
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Old 12-11-2012, 06:47 PM   #35
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

working it out
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Old 12-11-2012, 06:54 PM   #36
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

Laying the vapor guard down over the frame and two layers of insulation
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Old 12-11-2012, 06:56 PM   #37
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

plywood to cover it all up
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Old 12-11-2012, 06:58 PM   #38
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

enjoying alittle vacation from all this work!!!
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Old 12-11-2012, 07:05 PM   #39
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Location: MNT CITY TN
Posts: 5,158
Re: Church Bus

Damn Sam you just built a skoolie in 24hrs
Looks good,a lot of work went into it and it shows,have you added anything to the interior,like bunks bath kitchen yet?
How long have you been working on this
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Old 12-11-2012, 08:00 PM   #40
Sam
Skoolie
 
Join Date: Dec 2012
Posts: 112
Year: 1990
Chassis: Wayne Lifeguard
Engine: GMC 6.2lt
Rated Cap: 40
Re: Church Bus

hahaha oh it has taken much longer than that. i have been working on it for afew months now but still only on the Infrastructure. Still a few months away from a comfy couch inside. I only recently found this form tho....could have saved myself a whole bunch of headaches with all the great info on here!!! Thanks for the compliments....as I’m sure you know staying motivated can be hard.
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