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Old 02-15-2015, 08:47 PM   #351
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I haven't made much progress on interior lately because we are short on funds.

Once I have a bit saved up I'll be welding the interior structures from 1x1 square tube. The cabinets and drawers will use the IKEA drawer system. I took paper rubbings from their cabinets so I can make accurate mounting flanges.

It feels to me like the frameless cabinet system is perfect for that sort of custom shape.
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Old 02-15-2015, 08:52 PM   #352
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Here's a detail of how I inserted the rectangular tubing into the existing body hoops. The technique was to have the rectangular tubing extend as much as possible into the old structure, then set the flat bar shims in flush to keep everything snug. Once flatbar and square tubes are clamped on upper and lower, it tends to force all the assemblies back into square.

After they are all pressed I to place, I welded .125 inch angle iron "ears" onto the rectangular tube between the upper and lower original structure. I figured it would help with fore and aft flex,as well as providing an easy flush surface to rivet the body sheets to.

One thing I did was attach vhb tape strips to each flat surface then stick the sheet metal to it. With that technique I was able to press and hold the metal in the right position, then Perl and stick the second side of the vhb tape. The panels just hung there for the most part until I could drill a hole or two for clecos.


Looks good.....I was thinking of doing something similar. I like the idea of using angle on either side of the rectangle tubing. I posted a new video on my thread addressing this issue. Thanks for the ideas....our busses are going to be fairly similar.
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Old 02-15-2015, 11:28 PM   #353
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One other option to angle iron is to use "repair sections" of the original rib material. Most makers either have straight sections that can be cut to fit, or you can get full bows. When I raised my BB 19" I bought several full, one piece ribs, then cut 19" sections to fit around the 1-1/4" square tube. Used some of the curved leftovers while constructing the "slope" in front

Just a thought.
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Old 02-15-2015, 11:34 PM   #354
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One other option to angle iron is to use "repair sections" of the original rib material. Most makers either have straight sections that can be cut to fit, or you can get full bows. When I raised my BB 19" I bought several full, one piece ribs, then cut 19" sections to fit around the 1-1/4" square tube. Used some of the curved leftovers while constructing the "slope" in front

Just a thought.
That would be really nice.....I wish I had a local company that sold rib sections near me.
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Old 02-16-2015, 02:12 AM   #355
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If you want more photos for a particular construction phase or technique let me know and I can dig something up. I'm just making stuff up as I go or copying others just like everyone else!

Quote:
Originally Posted by MuddaEarth View Post
Looks good.....I was thinking of doing something similar. I like the idea of using angle on either side of the rectangle tubing. I posted a new video on my thread addressing this issue. Thanks for the ideas....our busses are going to be fairly similar.
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Old 02-16-2015, 02:37 PM   #356
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That would be really nice.....I wish I had a local company that sold rib sections near me.
Most of us do.

Any metal shop with a shear and a bending brake can make strait sections of rib for you.

That's what I did. I cut a 3 inch chunk out of one of my buses ribs, took it to the metal shop as a template, told them how long I needed, and what gauge of metal to use. They asked how many, and if I wanted the new ones the same size, or to fit inside, or outside the old ribs. It my case, they fit over the old ribs and over lap a foot each way on the old rib.

Hope this helps expand our fellow skoolies available resources a bit.

There is also a place online one of the fellow skoolies posted about a year ago.

Nat
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Old 02-16-2015, 04:32 PM   #357
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You might try a trailer repair shop for those pieces, Manac, Fruehaugh[sp], Trailmobile, Great Dane, etc....all there roof bows and side posts are all a bit different and may work without having to fab custom pieces???
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Old 02-17-2015, 08:03 PM   #358
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Originally Posted by aaronsb View Post
Here's a detail of how I inserted the rectangular tubing into the existing body hoops. The technique was to have the rectangular tubing extend as much as possible into the old structure, then set the flat bar shims in flush to keep everything snug. Once flatbar and square tubes are clamped on upper and lower, it tends to force all the assemblies back into square.

After they are all pressed I to place, I welded .125 inch angle iron "ears" onto the rectangular tube between the upper and lower original structure. I figured it would help with fore and aft flex,as well as providing an easy flush surface to rivet the body sheets to.

One thing I did was attach vhb tape strips to each flat surface then stick the sheet metal to it. With that technique I was able to press and hold the metal in the right position, then Perl and stick the second side of the vhb tape. The panels just hung there for the most part until I could drill a hole or two for clecos.



Thanks for the explanation. This is basically what I was thinking. I really like the idea of having some hat channels made. I was thinking of maybe drilling and plug welding the back side to give a bit of bite into the inside of the junction. I was hoping to raise my roof this next week but will have to wait until I get back from a trip overseas (building an aquaponics system at a refugee camp) and get some cash to buy some more metal. The price usually goes down a bit in the spring anyhow. Thanks again.
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Old 02-17-2015, 08:46 PM   #359
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Thanks for the explanation. This is basically what I was thinking. I really like the idea of having some hat channels made. I was thinking of maybe drilling and plug welding the back side to give a bit of bite into the inside of the junction. I was hoping to raise my roof this next week but will have to wait until I get back from a trip overseas (building an aquaponics system at a refugee camp) and get some cash to buy some more metal. The price usually goes down a bit in the spring anyhow. Thanks again.
If you're going to have a delay, hit me up in the spring. Maybe I'll have my former shop mates bend you some hat channel. could load up some flat rate priority mail boxes with em.
I gotta see if they'll do it for me first.
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Old 02-17-2015, 08:52 PM   #360
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If you're going to have a delay, hit me up in the spring. Maybe I'll have my former shop mates bend you some hat channel. could load up some flat rate priority mail boxes with em.
I gotta see if they'll do it for me first.
Sounds interesting to be sure. I'll probably be looking at mid April. Since we basically have the same bus we'll have to talk.
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