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Old 12-02-2011, 06:44 PM   #81
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Re: '46 Chevy Shorty

Howdy All --- been a very busy Fall here and I'm just getting back to the Shorty. Just had replacements made for all the rusted away body spacers. The old were not even primed or painted, no idea why they lasted as long as they did. The new units will also get layered in fiberglass to prevent the water that will run into this area from the windows from wicking into the seam between them and the body (that's what caused the original problems). Once the glass is in place I will drill drain holes as per the original design.

Also found a very clean Toyota pilot's seat. Non-electric with plenty of manual adjustments including the beloved "lower Lumbar lump". May get it covered in Mercedes-style breathable leather if the price is not too steep, but for now it is in great shape. A friend is going to machine a super sturdy Lazy Susan base for it that will permit me to rotate it for use as a living room chair when docked.

And I am just about ready to start cutting away the old lower sheet metal. It will get replaced with new panels of Paint-Grip welded in place rather than screwed on. Any later body work should actually be simpler. One pic shows the angle iron "fence" I will run the steel cutting saw along. It will get tacked welded in a few places to secure it, then cut free and moved to the other side.

Here's a few pix...


Before...(the only one that survived removal)...


...After...


The set minus the one below...


...which actually fits!!!


The angle iron is only there as a fence to run the saw along. It will get tacked before the cut is made.


And finally...the new Pilot's Seat from an '02 Camry with less than 10k miles on it. (keeping it clean in my shop over the next few months will require a miracle in addition to the plastic).

Will post more as I progress, but right now the Winter looks like it will be a busy one. Hope everyone has a great Holiday Season.
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Old 12-09-2011, 06:54 PM   #82
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Re: '46 Chevy Shorty

Back at it. Now have the lower sheet metal cut off the right side and new panels are being fabricated. Will have to do a little practicing with my mig welder before I jump into attaching the new ones. Hope to avoid too much distortion or "oil canning" by going slow and using lots of well spaced tack welds.

And I had a slew of deliveries arrive today. The 44 gallon holding tank, a front bumper (that will be cut to fit the new rear end & deck) and a package of HyTech insulating paint additive that will wind up on the inside of the wall panels as well as the outer roof.

Here's a few pix...


Kinda' scary...but it will make replacing the old gas tank & installing the holding tank a lot easier


...here's what it looks like from inside. All the metal is getting the full Monty rust treatment.


...and...the new holding tank off of Epay. Took a while but I found the perfect size (24x60x9.5 - 44 gals.)

Onward!
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Old 12-10-2011, 09:52 AM   #83
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Re: '46 Chevy Shorty

I think it's great you are doing such a thorough job in preserving that awesome piece of history!
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Old 12-10-2011, 12:13 PM   #84
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Re: '46 Chevy Shorty

Thanks Dan --- I really do want to do all I can to keep this old girl on the road and functional for as long as possible. Meanwhile...I got nothing but a really cold shoulder from the people over at the Vintage Chevrolet Club of America. Seems they are only friendly to restoration purists. Any Chevy that's not precisely the way it came off the assembly line, they consider a sacrilegious abomination. I just never cared for the whole "museum" approach, I'd much rather see these wonderful old machines doing what they were intended to do out in the real world...and making a whole lot of people smile along the way.

As William Shatner once told the Trekkies..."get a life".

Onward!
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Old 12-12-2011, 07:03 PM   #85
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Re: '46 Chevy Shorty

Just scored another Epay find! Been looking all over for a pair of classic front turn signals and found a pair that should look just right on this old girl. All metal, two sided with hoods over the funky directional arrows. Will no doubt take a little work but should be much better than the crappy round plastic things someone stuck on top of the fenders. Sometime it just amazes me what shows up there. And PayPal must love me by now.
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Old 12-18-2011, 04:37 PM   #86
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Re: '46 Chevy Shorty

lookin good so far!!! love the corrugated metal you're considering for between the rub railing!!
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Old 12-18-2011, 08:58 PM   #87
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Re: '46 Chevy Shorty

Thanks levitayelor --- still going back & forth on that one. Thinking now it might look better below the bottom rub rail instead. Hope to have the new door frame ready for the sheet metal shop soon but work (paying projects) has had me tied up lately. Will post as things move along. Hope everyone has a great Christmas and a safe & Happy New Year. All my best to the good folks here on Skoolie!
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Old 12-23-2011, 04:09 PM   #88
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Re: '46 Chevy Shorty

Finally have my computer working again and trying to get caught up. Below is a pic of one of the 2-sided turn signals I found on Epay. Soooo much more appropriate than the plastic hockey pucks that came mounted on the fenders. Now, I just have to make'em work!

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Old 12-26-2011, 08:40 PM   #89
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Re: '46 Chevy Shorty

.. awesome "find" .. those are going to look great ..
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Old 01-07-2012, 01:07 PM   #90
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Re: '46 Chevy Shorty

very nice ol peoject i love it bus looks like its in very good shape for sure if it lived here it would be a pile of rust...nice!
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