Quote:
Originally Posted by leadsled01
110,000 on my 5.4 just changed the factory spark plugs last year. I have heard of some problems but I think they are good engines. Knock on wood..
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The issues with these engines are twofold, depending on the variant...
#1. The 5.4L 2V Triton has insufficient spark plug thread surface to bear the stresses, and spits plugs out, sometimes to comical effect. I've seen more than a few '97 - '03 F150s with dented hoods from flying plugs...
#2. And MUCH more serious. The 5.4L 3V, which is what my 2004 F150 4x4, and my brother in law's 2006 E350 cutaway class C has. The 3V spark plug has that loooooong ceramic snout, that is too close to the bore in the head, it gets stuck and has to be extracted with a special tool, if you are lucky, if not, heads need to be pulled and the plugs removed.
#2A. The other massive issue with the 3V variant. Insufficient oil volume to the front of the cylinder heads, and other design flaws causes premature wear on the variable cam timing system components, including the VCT solenoids, cam phasers, tensioners, guides etc... This is where my truck is at now... Specifically I have the chain guides and phasers are history, and the engine simply will not run at this time. I have 108K miles on this truck and have reliably changed the oil with clean synthetic 5w30 every 3k miles, and used Motorcraft filters since day one.
There have been lots of other known issues with these engines, and honestly they were so bad that Ford quit making them in favor of the smaller displacement 5.0L Coyote V8 engines.
A friend of mine that does fleet mechanics works on these engines a LOT. Just like the Ford 6.0, they can be made more or less bulletproof, but they require a bit of aftermarket upgrading. Most notably boring and polishing the oil journals, swapping in a hard to find, but available high volume oil pump, etc...
If I had to do it over again, I think I would have gone with a Chevy. I hate to say it, but this engine has left a lousy impression of Ford with me....