so I put a new Borg warner Fan Hub on today and now I actually have a fan that spins!..
I talked to Borg warner tech support and they gave me the skinny on how to adjust the temperature on the fan clutches... the Borg warner Viscous fan clutches are factory pre-set at 190-195 coolant temp which translates to about 170 - 175 air temperature at the radiator...
alas on MOST of the DT360 / DT466 S3800's half of the grill opening is the radiator, the other half is the turbo after-cooler...
this throws a standard fan clutch for a loop because the air from the turbo cooler and radiator mix.. the turbo cooler air is much cooler than the radiator air.. so the fan clutch may never engage properly.. (an air clutch works off of coolant temp not radiator air temp so it can be engaged whenever you want or with a switch..).
many older busses will have the viscous style fan clutches and will cool fine until you attempt to pull a hill or work the engine hard...
Tech support at borg warner, and I came up with the idea to adjust the temperature down.. the thermal "spring coil" on the front of the clutch as "tick marks" on it... the green line is the factory setting... each tick mark is 10 degrees f.. you loosen the 2 star bolts and then move the slider with the "center line" to the LEFT for cooler engagement and to the RIGHT for HOTTER engagement.. I moved mine 2 tick marks to the LEFT and presumable that shoul;d engage the fan at 150-155 degrees AIR temperature from the radiator...
the results thus far on an 84 degree day are my bus gets up to about 182 and I hear the fan engage at a higher speed and then the bus temp goes back to 180 and the fan slows down... it is progressive unlike an air clutch..
also a viscous clutch has a minimum speed that cannot be set.. the particular one I bought has a minimum fan speed of 450 RPM ewhich keeps the engine cool under many circumstances without full engagement of the clutch... my old clutch had a minimum around 300 RPM or so.. (or may have been 450 originally but since it was broken it was slow)..
-Christopher