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Old 04-07-2021, 10:56 AM   #1
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Help with Rustoleum scratching?

Hey all, I'm working on the solar slideout system for the roof. I'm using Rustoleum High Performance Protective Enamel, Oil Based. Day two after the paint has dried I can still easily scratch the paint with anything, even with my fingers.



My process so far:
  • Cutting metal to length
  • Taking the rust off with a wire brush
  • Thoroughly cleaning off any oil residue using degreaser
  • Power wash
  • Dry
  • Rustoleum Primer, two coats
  • Rustoleum White enamel, two coats



What am I doing wrong?

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Old 04-07-2021, 11:24 AM   #2
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That seems like typical results. I love rustoleum but one of the drawbacks is it takes weeks to get that durable enamel hardness. I've seen people put a hardener additive in it but not sure how much of a difference it makes.

I think rustoleum takes exceptionally long before it gains its durability, though I don't think any high gloss single part paint will gain hardness quickly. 2 part automotive paints and epoxies gain their hardness quickly but come with several tradeoffs...
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Old 04-07-2021, 11:25 AM   #3
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Rustoleum is a solvent-based paint. You probably just need more time
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Old 04-07-2021, 11:32 AM   #4
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Quote:
Originally Posted by kazetsukai View Post
Hey all, I'm working on the solar slideout system for the roof. I'm using Rustoleum High Performance Protective Enamel, Oil Based. Day two after the paint has dried I can still easily scratch the paint with anything, even with my fingers.



My process so far:
  • Cutting metal to length
  • Taking the rust off with a wire brush
  • Thoroughly cleaning off any oil residue using degreaser
  • Power wash
  • Dry
  • Rustoleum Primer, two coats
  • Rustoleum White enamel, two coats



What am I doing wrong?
I've found rusto takes at least a month to get to full hardness - before that it's easy to scratch.
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Old 04-07-2021, 11:39 AM   #5
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What Musigenesis said. Absolutely !!
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Old 04-07-2021, 11:46 AM   #6
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Quote:
Originally Posted by Flipmode View Post
That seems like typical results. I love rustoleum but one of the drawbacks is it takes weeks to get that durable enamel hardness. I've seen people put a hardener additive in it but not sure how much of a difference it makes.
Quote:
Originally Posted by Danjo View Post
Rustoleum is a solvent-based paint. You probably just need more time
Quote:
Originally Posted by musigenesis View Post
I've found rusto takes at least a month to get to full hardness - before that it's easy to scratch.
Quote:
Originally Posted by Phatman View Post
What Musigenesis said. Absolutely !!
Thanks guys, if that's the case so be it, just as long as I wasn't screwing it up somehow.
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Old 04-07-2021, 02:20 PM   #7
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Originally Posted by kazetsukai View Post
Thanks guys, if that's the case so be it, just as long as I wasn't screwing it up somehow.
Enamel paint first dries (loses the solvent), then cures. Curing is an oxidation process and takes 2-4 weeks, longer if the paint is thicker.

I think the lakes and ponds in New Hampshire are still in ice-out! You need low humidity and 70 degree temps for fastest cure time.
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Old 04-07-2021, 02:22 PM   #8
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I think the lakes and ponds in New Hampshire are still in ice-out! You need low humidity and 70 degree temps for fastest cure time.
Currently in KY.
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Old 04-07-2021, 02:39 PM   #9
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Rustoleum and hardener

I am one of those who used the hardener with my Rustoleum paint job. The paint could resist at least my fingernail after 2 days, although it may have still be setting up afterwards. This is what I used, just following the instructions:


https://www.tractorsupply.com/tsc/pr...t?cm_vc=-10005
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