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Struggle Bus
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Lajoonman Lajoonman is offline
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Registry
Vehicle Name Struggle Bus
Year 2001
Make Blue Bird
Model Flat Nose Rear Engine
Length 38'
2001 Blue Bird Flat Nose Rear Engine
Basic Info 8.3 Cummins
Allison MD3060
Interior
2001 Blue Bird Flat Nose Rear Engine Interior 2001 Blue Bird Flat Nose Rear Engine Interior
Comments: 14 / Views: 1880
Old 01-16-2024, 06:43 PM   #2
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
The bus as brought home from the auction
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Old 01-16-2024, 06:46 PM   #3
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
A few pics of the demo work
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Old 01-16-2024, 06:48 PM   #4
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
Stop signs removed
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Old 01-16-2024, 06:49 PM   #5
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
Forgot to load the pics
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Old 01-17-2024, 10:17 AM   #6
Bus Crazy
 
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Join Date: Jun 2023
Location: South Carolina
Posts: 1,307
Year: 1995
Coachwork: Thomas
Chassis: International 3800
Engine: T444E
Rated Cap: 29
Looks like a lot of fun happening there! Thanks for the pics! Keep them coming!

Any issues with steering or king pins?
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Old 03-17-2024, 09:50 AM   #7
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
No issues with the steering at all, it seems to have been very well maintained.
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Old 03-17-2024, 09:53 AM   #8
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
Painted the floor yesterday. One gallon of chassis saver was exactly enough.
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Old 05-02-2024, 09:13 PM   #9
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
Started the roof raise

So I accidentally posted these pics on a different thread yesterday.

I started the roof raise, it went pretty smooth, I think. I supported the front and rear of the bus with jack stands but the engine still managed to sag somehow.

The sunny side of the bus has been far more difficult to get the sheets to lay flat for some reason. Hopefully it doesn’t oil can to much.
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Old 07-26-2024, 09:46 AM   #10
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
Finished pics of the roof raise
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Old 07-26-2024, 09:59 AM   #11
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
I have almost finished the floor insulation and subfloor. I just need to pull out the drivers seat and finish that section. Packing 16 80lb bags of concrete around was probably the worst part of it.
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Old 07-26-2024, 10:24 AM   #12
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Join Date: Sep 2023
Location: Eatonville, Wa
Posts: 26
Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
Here are the pics
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Old 08-13-2024, 09:33 AM   #13
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I see, a fellow Chuck Cassidy fan.

If you don't my me asking, what did the cost of the roof raise and skins come out to?
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Old 08-13-2024, 10:40 AM   #14
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Year: 2001
Coachwork: Blue Bird
Engine: 8.3 Cummins
Rated Cap: 36,200
Quote:
Originally Posted by bob the builder View Post
I see, a fellow Chuck Cassidy fan.

If you don't my me asking, what did the cost of the roof raise and skins come out to?
After watching hundreds of YouTube videos, Chuck is definitely my favorite builder, although there are a lot of good ones. I think Trancendence has a lot of good content as well.

The cost of the roof raise materials was around 4k. The 18 gauge galvaneal steel I bought through a local supplier for $1,650. I got the hat channels and a roof raise kit from skoolie.com for $900. The rivets ran around $1,000, though I still need a few hundred more. 1,500 of them are installed. I also had to buy an air rivet gun, the one I chose was just under $800.

For the labor it, it took 4 of us about 40-50 hours to complete.
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Old 08-14-2024, 11:00 AM   #15
Bus Crazy
 
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Join Date: Jun 2023
Location: South Carolina
Posts: 1,307
Year: 1995
Coachwork: Thomas
Chassis: International 3800
Engine: T444E
Rated Cap: 29
Quote:
Originally Posted by Lajoonman View Post
After watching hundreds of YouTube videos, Chuck is definitely my favorite builder, although there are a lot of good ones. I think Trancendence has a lot of good content as well.

The cost of the roof raise materials was around 4k. The 18 gauge galvaneal steel I bought through a local supplier for $1,650. I got the hat channels and a roof raise kit from skoolie.com for $900. The rivets ran around $1,000, though I still need a few hundred more. 1,500 of them are installed. I also had to buy an air rivet gun, the one I chose was just under $800.

For the labor it, it took 4 of us about 40-50 hours to complete.
Good Job on it all! Now the fun really begins, the building up of the inside.
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