Not everything is going to plan
Well, not everything is going to plan, but making the best of it anyway.
From what I've seen on various threads and YouTube channels I guess that is the mantra of bus life lol. Even though I intend to be a long-vacationer with my bus.
The drive down to Arizona was uneventful. Just me, my thoughts, and some good tunes. And an hour phone call with my sister planning my niece's third birthday party. I'm looking forward to future trips through the southwest with the bus that I can stop more often to take in cool sights or explore things, like the Hooker Inn Gift Shop :biggrin:
I never cease to be amazed at the beautiful scenery in Arizona. I didn't take a lot of photos but I did capture a couple.
I knew this week was supposed to be hot in the Phoenix metro area, but I wasn't quite prepared for 109. I went to high school down here but I'm a bit out of practice (and shape) for these extremes.
So at long last (3 pages on this thread

) some photos of actual work on a bus, ha ha. Yesterday I got the IPR installed. This at the time unknown bird wasn't very happy with me doing engine work so close to her (his?) nest. I know now its a Lesser Nighthawk.
Install went fine and wired up the new pigtail without issue. But when I started her up she started hard and was idling pretty rough with some knocking. A little research suggested either [1] air in the high pressure oil system (shouldn't be since I didn't touch the ICP or HPOP but possible) or [2] issues with aftermarket IPRs. I've used this same aftermarket IPR from fordiesels.com on others in my fleet without issue but doesn't mean I didn't get a bad one.
I did get the hitch clamped into place and ready to start drilling though before heading up to Mesa.
My appointment at the RV shop was for 10am to have them start installing the tow bars on the Corolla. That all went well, got an Uber over to the Toyota dealership to pick up a rental car for the week. I'm not too impressed with Earnhardt Toyota in Mesa - they seem a tad disorganized. What should've taken 10 minutes to fill out paperwork for my pre-made reservation and get going took almost 45 minutes, a lot of that waiting for them to figure out which service advisor can do rentals, and then waiting for someone to actually go find the car on the lot and bring it up.
At that point it was noon, so I took some time to run to Home Depot and Walmart for some supplies while I wasn't in the boonies of Florence, AZ. I brought quite a bit of stuff and tools with me that I had on hand in my shop, but I also had a list of things needed so go that done.
Back at the storage yard I attempted to start drilling out the holes for the hitch. That did not go well. Drill overheated quickly and it was just too damn hot. That and my battery powered drill just doesn't have enough uumph for hardened steeel. I'd bought some cheap floor mats to lay on (those rocks aren't the most comfortable) but those also got too hot to lay on. :marshmallow: I called it a day and came back to the hotel where my small mini cooler promptly got stolen
Today I gave the drilling a second shot while it was cooler (80s compared to 100s) and although the drill didn't overheat this time it still wasn't making good progress. Over an hour total to get one pilot hole in. With no power at the storage yard and having to charge batteries at the hotel 20 minutes away, it's just not working. There's 6 bolts total so I surrendered and called the RV shop that's doing the tow bars and arranged for them to install it when they do the brake hookups later in the week.
I did manage to get the 7-pin wiring harness in today though which meant officially drilling the first hole in the side of the bus.
I only did a temporary wiring job. I hate having to do work twice but with the limited work time available (the storage yard only allows access from 7am-7pm daily - so I unfortunately can't start at sun-up) I don't have time to take out the rear seats and remove the panels from the back end. Also I wired in the new LED brake and turn lamps and those will have to come back off for painting anyway, and the plan is to turn the top red/amber 8way flashers into secondary brake and turn lamps (on a separate switch/relay for states that don't allow that) so plenty more work to be done on a permanent setup anyway that can't be done in these short few days.
I am getting some extra time to visit and catch up with friends from high school and college down here so making the best of my limited work time. This afternoon I'm going to make some calls to local dealers and see if I can find an OEM IPR to put on tomorrow. Diagnostics mostly look good, the HPOP is putting out enough pressure. Just when cranking the ICP pressure lags a couple seconds behind the requested pressure which I think is the issue. Once running and revved up she runs ok. Will try a different IPR tomorrow morning and also do a test drive with it.
On an unrelated note, has anyone ever used Charlie Ball for an Allison 3000 6th gear unlock? On the main 6th gear thread towards the end he is mentioned. I reached out to him online with my info and he got back to me right away, but would be curious to hear from a satisfied customer first before blindly mailing off my TCM... I'll also post to that thread.
-Kevin