No Coast '05 RE300 Conversion

I as planning to do a similar skylight as you. (Only one though), do you have pics of the skylight from outside above?

I'd like to see how you sealed it on the outside.
 
I actually don't think that I have taken any of it. I'll take a picture of it for you though. If I get finished editing this video, before it's too late, I'll take one and post it tonight. I do have this small section from one of our YouTube videos where I was installing it, but it's not entirely comprehensive of the install.

Basically, I used Lexan/Polycarbonate, cut it to size, pre-drilled my holes, and placed a layer of butyl tape entirely around the outside centered on the pre-drilled holes. I screwed it into the roof, pushing the butyl tape out and sealing it from the pressure. Then to top it off, I went over every screw and the entire perimeter with dicor self leveling lap sealant.

I'll take some pictures for you though!
 
I had time! So here you go. Gray stuff below the polycarbonate is butyl tape and the white stuff on top and around the edge is Dicor self leveling lap sealant.

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I intentionally made the polycarbonate skylight longer and wider by several inches to allow for a nice wide strip of butyl and to give myself a larger buffer for potential leaks. So far so good. I've had the bus out in quite a bit of rain since installing these.

I could go over the outer edges with another tube of dicor for good measure, but it's holding up for now.
 
Looking Good!

You're build is awesome. It has been fun watching your progress. You're cabinets are fantastic. I really like seeing a craftsman do their thing.

I agree completely with your 3 points about "RV" items. If there is an industry with built-in obsolescence, it is the "RV" industry for sure!
 
I had time! So here you go. Gray stuff below the polycarbonate is butyl tape and the white stuff on top and around the edge is Dicor self leveling lap sealant.

I intentionally made the polycarbonate skylight longer and wider by several inches to allow for a nice wide strip of butyl and to give myself a larger buffer for potential leaks. So far so good. I've had the bus out in quite a bit of rain since installing these.

I could go over the outer edges with another tube of dicor for good measure, but it's holding up for now.

Ah ok, so it's basically level with the roof, and not raised at all. Simplistic. I like it. And I assume the polycarbonate piece bends to form the curve of the roof?
 
You're build is awesome. It has been fun watching your progress. You're cabinets are fantastic. I really like seeing a craftsman do their thing.

Thanks so much! It's been a challenging, frustrating at times, but largely an enjoyable build. There's been a ton of "firsts" for us on it and I'll be happy to get beyond them, which should be this week. Fingers (and toes) crossed.

I agree completely with your 3 points about "RV" items. If there is an industry with built-in obsolescence, it is the "RV" industry for sure!

Few statements truer than this have ever been made. I used to be so determined to find what I was looking for component-wise within the RV product Ecosystem. As I've gotten older, wiser, and more determined not to waste my money, I've just started using residential components and modifying them as needed.
 
Ah ok, so it's basically level with the roof, and not raised at all. Simplistic. I like it. And I assume the polycarbonate piece bends to form the curve of the roof?

Yep! Quick, easy, and very minimal possibility for issues like leaking.

It matches the curvature of the roof and is virtually break/shatterproof (I used .220" Polycarbonat). I chose this route because I didn't need any additional height in the bus, but I still gained ~3" (give or take) at the skylights.

I know you're taller and you've got a low-roof, so outside of a roof raise, a raised skylight could be an option.
 
Yep! Quick, easy, and very minimal possibility for issues like leaking.

It matches the curvature of the roof and is virtually break/shatterproof (I used .220" Polycarbonat). I chose this route because I didn't need any additional height in the bus, but I still gained ~3" (give or take) at the skylights.

I know you're taller and you've got a low-roof, so outside of a roof raise, a raised skylight could be an option.

I'll do the raise anyway. My MPG will already be complete and utter **** with the AT545 and the added height anyhow. I'll one day upgrade the transmission, but will enjoy using up the 545 till it dies. I don't want to raise the roof any higher than the initial roof raise because then going under bridges starts to become a problem which is why I like your solution a lot.
 
I hear that. The good news, or silver lining at least, is that I've never known someone with a bus to brag about how good their fuel economy is. It's only bad or worse.
 
Heat and air, complete-ish.

For our diesel heaters, I've tapped into the fuel tank, installed both units (midship & rear), secured everything topside and below, completed my fuel line runs and wiring, and tested both of them.

Immediately upon testing the midship unit, I received an E-06 error. The fan was jammed back so tight it wouldn't move. With a flathead screw driver I persuaded it forward enough to move freely and without any annoying scrubbing.

I'm REALLY loving the exhausts I've installed this go around and as a result they'll for sure be in every build I do from now on.

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I've installed both my front and rear mini split. Over the weekend I mounted the outdoor units, connected my comm cables to the indoor unit, and ran power to each unit. I used a circle jig I made on Saturday and a plasma cutter to make my holes for the fan and fan shroud. I found inspiration from ShayMcquaid's install here on the forum.

I mounted directly to the skirt. Awesome sauce!

I’ve mounted 2 under my bus.
The rear one is sorta’ in the engine compartment. I’m also gonna’ mount the generator in there.😎
They work great.


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My front system passed my vacuum test, so I released the stop valves and was able to successfully use that unit today. Wild what having quiet cold air on the inside of the bus will do for morale. I feel like this bus and I might just be able to find the end of our conversion together.

I had to cut and re-flare my lineset for the rear unit and it is losing vacuum, so I'm going to work on it a bit more until I can get it to hold vacuum.
 
Is that rear unit mounted between the skirt and the muffler? I've thought of mounting one there, but am afraid to have stuff too close to the muffler.
 
having the fans blow out like that should allow you to use them while driving.. depending on finicky the computer is.. my old Chigo units were super finicky about "RPM errors" omn ther outdoor fan.. I had them shutdown during a heavy duty winter storm a couple times where window and snowflakes were blowing into the outdoor units..



my new fujitsu units dont care... unless you all out hold the fan stopped and turn it on.. it doesnt care..
 
Is that rear unit mounted between the skirt and the muffler? I've thought of mounting one there, but am afraid to have stuff too close to the muffler.

Yep. I agree as well. It's far enough away that I'm not too concerned with the temperatures while driving at least, but at operating temperature and idling... I don't know. I've considered building a heat shield around it, but offsetting it so I don't trap moisture and debris there, while still leaving space between the shield and the unit.

I would have mounted it on the other side, but my battery tray was there leaving me with absolutely no possibility of making it fit and we aren't planning to travel in this bus much (that's the plan at least.)
 
Do you happen to have pictures of the install? I'd love to see what it would look like, and if I think I could do the same in mine.
 
Do you happen to have pictures of the install? I'd love to see what it would look like, and if I think I could do the same in mine.

Yep! Sorry for the delay. I've been working in the background, but my wife had our second child and we've been way out of commission for a while.

Here are a few pictures I took, but I can try to take some better ones later. Also, don't mind the unshielded 110v wiring, I am getting rubber conduit to properly protect that run back to the unit, but I needed to make sure it was operational first.


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I'm also thinking up some form of lineset protector as well, just to avoid potentially snagging them on something if we end up traveling in it.
 
While I haven't done much here, I've been working yet again behind the scenes. My wife was late stage pregnancy and a month ago she delivered our 2nd kid.

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So neither of us have been sleeping and I've been doing as much to help with the kids as well as move steadily along with this project.

As I mentioned in the reply before, I got both mini splits installed, vacuumed, and wired, one temporarily because I need more rubber conduit, but I've actually been able to use them both and thankfully so because it's been near 100ºF here for a few weeks and I couldn't be more excited to say, they both run exceptionally well and I can run them both simultaneously and still put power back into the batteries.

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Our victron battery shunt just always shows us ∞ time remaining during the day.



Don't mind the 24V system showing, that's from a 5th wheel I did a solar install on. It's parked near the bus, close enough to pick everything up from the front bay where the equipment is installed, but the install turned out awesome. The mess of wires above the equipment were installed in elkhart for the auto leveling jacks.



I've put the ACs through some pretty heavy tests as well, dropping both to 60ºF and in turbo mode, and still they perform flawlessly then before too long the bus ends up feeling like a meat locker. Truly, too chilly, but it's nice to know I can definitely do it if I want to.

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I think these units are slightly less efficient than something like a pioneer, but they're still wildly efficient compared to other units and way more compared to RV units. Their SEER2 rating was 22, if I recall correctly.

All the more reason to load up on solar if you're considering otherwise.

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As far as additional updates to the bus...

I'm close to finishing our interior walls. The main bedroom and the bathroom/into the kids room is close to complete. I've got to figure out 1 solution going by the bathroom and into their room.

I used the CNC to make a pretty perfect arch. I've still got to reinforce the middle where the two panels meet, but besides that it turned out great.

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I don't remember if I ever mentioned it here, but I installed a residential door on the bus as well. It's a 36"x80" solid core steel door with a large double pane window so I don't lose what I had with the bifolds.

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It's funny seeing the bus end up yet again another color. Our first bus, I painted pretty early on so I never realized how mismatched everything starts out.

I have been searching for the right sofa for our living room space, going so far as contacting several manufacturers in :popcorn: China. To no avail.

Just before our son was born, I found one that is rather... perfect. Perfect for what my wife wanted and for the space. Win win.

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We'll be modifying the legs a bit, I'm not a fan of the shiny gold, but that can be a project for another day. I also found a tamboured media console that, again, works perfect for the space. So I got it as well.

I started working back in our room after all of this. It was time to build the frame for our bed. We'll have storage at the front, but I needed to get the bed in first and foremost.

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I utilized some old slats we had from another frame we got rid of about two years ago and I put our extra mattress in it (teaser, I got to sleep in the bus one night and it was amazing).

After getting our bed in, it was time to tackle the kids room with bunk beds. I've got to make an adjustment to the bottom. We changed our minds about the sleeping arrangement after starting, so I need to cut a new bottom side panel for the lower bunk and then make a ladder for the top, just so you know when you see that the bottom just doesn't quite make sense in the end.
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It's always cool to see the skeleton of a cnc project.

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My daughter approved of the first section of the bunk beds. She said in here 1y9mo little voice "wow nice guys"

I cut the stars in the bottom for mattress ventilation mostly because she loves "estrellitas."

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Then I got to work on the top bunk and it turned out awesome. I had to make sure the kids mattresses would work in the space and thankfully it fits perfectly.

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Last thing I've done is start a curved/tamboured changing table / cabinet for their room. The groove in the bottom that you can see is matched on the top and will have tambours that slide in the groove for us to access some shelving in that curved side section. More on that project later, but I cut the top and bottom and figured I might as well show it.

That's all for now. I'll be doing more this week and should be back in a consistent rhythm uploading here as well. I also noticed some of my hosted photos are showing server errors, so please forgive those while I figure out what's going on with the service.

Oh also, a few of my ceiling panels are showing cracks. It appears everything is really drying out over the summer heat, so I've got some more work to do in that department.
 
Lots of nice work done.

I really like that front door. One of the reasons I didn't want to put a house door on my bus is because I like the Windows from top to bottom, but you solved that with a house door that is mostly glass in the middle.

I may be considering doing something similar now lol. We'll see. It's still fun to use the Bus swing arm though so maybe not, but at least I have a good option now should I choose to do so.

Congrats on the 2nd kid. I have two as well, but 12 and 9 years old now, both girls. I'm a lone man.
 
I really like that front door. One of the reasons I didn't want to put a house door on my bus is because I like the Windows from top to bottom, but you solved that with a house door that is mostly glass in the middle.

You and I both. I nearly cringe every time I see a bus with a wooden door with either no window or a tiny rv window or an rv door with the tiny little window that they come with.

This one was from Home Depot and like... $450-500 if I remember correctly. I like that it's solid core and steel, but I really love that I can see just as much as I could before. Arguably more because I don't have 8" of rubber right down the middle of it.

Congrats on the 2nd kid. I have two as well, but 12 and 9 years old now, both girls. I'm a lone man.

Thanks friend. I thought I'd exclusively be a girl dad, but here we are, one boy one girl and 2 under 2. I need coffee.
 
Congrats again Dad! Bus is still progressing nicely. As you can imagine, I love the arched doorway and curves you are adding along the way. Keep it up.
 
Yep! Sorry for the delay. I've been working in the background, but my wife had our second child and we've been way out of commission for a while.

Here are a few pictures I took, but I can try to take some better ones later. Also, don't mind the unshielded 110v wiring, I am getting rubber conduit to properly protect that run back to the unit, but I needed to make sure it was operational first.




I'm also thinking up some form of lineset protector as well, just to avoid potentially snagging them on something if we end up traveling in it.

Thanks for taking the pics! Maybe I'm being paranoid, but a heat shield and lineset protection sound like a good idea to me. Please keep us posted on how it goes.


Oh, and by the way, congrats on the new addition.
 

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