Gotcha!
Anyone have any actual experience towing a decent load with these? It's a 1 ton dually so I have a hard time believing 3500lb is all they'll do
Erf. I can't believe people are mixing up GVWR's and GCWR's!
GVWR is the Gross Vehicle Weight Rating. This is essentially the weight on the vehicle's tires. The frame, springs, tires, brakes, etc are designed to *CARRY* this much weight.
GCWR is the Gross Combination Weight Rating. This is the GVWR and towing capacity combined. The frame and springs are *NOT* carrying this weight (well, not directly, anyway. They are carrying the tongue weight, however.) Typically this is the weight the engine, transmission, cooling system, brakes, and such are designed to be able to pull.
Let's say a single-axle road tractor has a GVWR of 32000, and a GCWR of 65000. It can legally and safely carry 12000 on it's steering axle, and 20000 on its drive axle. It can still pull an additional 33000 on the trailer axles.
See how the logic works? Now, keep in mind, E350 Ford 7.3's are *NOT* rated the same as their F350 cousins! Why? Well, the confined area of the engine bays didn't leave as much room for turbos and intercoolers as the pickups, so the engines were de-rated for the purpose and said cooling components were deleted.
If it were me, I think I'd look for an IH "Shorty" bus. The running gear is much stouter and should last a good, long time. It is doubtful you'll approach the weight capacity of the Allison transmission, brakes, or frame. You may also find you'll get better fuel economy ... a smaller engine running at 90% of capacity uses more fuel than a larger engine (moving the same load) running at 50% of capacity.